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Visionary Manufacturing: Elevating Efficiency with Advanced Machine Vision Solutions

Visionary Manufacturing: Elevating Efficiency

with Advanced Machine Vision Solutions

Visionary Manufacturing: Elevating Efficiency with Advanced Machine Vision Solutions

In the  manufacturing landscape, precision, efficiency, and real-time decision-making are paramount. There is an ever-growing need for advanced technologies that can streamline processes, enhance quality control, and optimise production workflows.

In heavy industries like metal, mining, thermal, and cement rely on lengthy conveyor systems for crucial material transportation. Conveyors are vital for furnaces, casting, and manufacturing, making them the backbone of these operations. Challenges in these industries include harsh environments, limited accessibility, high breakdown costs due to lengthy downtime, and difficulties in conducting manual inspections.

The use of video analytics and AI is at the core of our solution. The solution’s accuracy is impressive with 99.98% identifications, minimising false positives and negatives. It improves overall safety, minimises production losses, and enhances efficiency. The solution provides complete visibility on conveyor belt health and anomalies around it.

ZestIOT offers PREDICTON – an  innovative solution around Video Analytics and CameraAI, combining Machine Vision and Conveyor Monitoring, to address these challenges effectively.

Key Features

Identifies Multiple use cases like Cuts and Damages, Foreign Objects, Belt Spillage

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Senses Belt Sway and Misalignment

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Add on Modules for Belt thickness and Fire and Smoke detection available

Provides Category wise work flow with 99.8+ accuracy

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Can be easily accessed on an Interactive web based dashboard and interface

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Easily Integrates with PLC and other 3rd party systems

Highlights

  • Supports Rugged operation in harsh environments
  • Simplified maintenance with dust resistant mechanism
  • Exceptional accuracy at 99.98%+
  • Versatile event modes from minor to critical
  • Seamless integration with MES/PLC systems
  • Provides complete visibility into conveyor belt health and anomalies.
  • Includes a patent-pending dust-resistant mechanism, ensuring high availability in harsh industrial environments.

BENEFITS

Minimises downtime

Reduced Cost of Maintenance

Enhances safety

Enhanced productivity and profitability

Trusted By

Case Studies

On the Right Track : A Case Study on Track Visualization

On the Right Track : A Case Study on Track Visualization

Client: Leading Indian Steel Manufacturer with an Installed Capacity of 18 MTPA

On the Right Track : A Case Study on Track Visualization

On the Right Track : A Case Study on Track Visualization

Client: Leading Indian Steel Manufacturer with an Installed Capacity of 18 MTPA

Case Studies

Partner with us and join the ranks of satisfied customers who have experienced the transformative power of our IoT solutions. Contact us today to book a meeting.

Get In Touch

Partner with us and join the ranks of satisfied customers who have experienced the transformative power of our IoT solutions. Contact us today to book a meeting.